Description
1. Principle of Electrode Wetting
The Lucas–Washburn Equation is commonly used to describe the dynamic of liquid absorption in electrode pores, as represented by the equation below:
- r represents the radius of the capillary (m),
- σ represents the surface tension of the imbibition fluid (N/m),
- η represents the viscosity of the imbibition fluid (Pa*s),
- θ represents the contact angle of the wet phase (°),
- h represents the liquid suction height (m),
- t represents the liquid suction time,
- cr represents a fixed value, called the formal radius.
2. Applications
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Electrolyte performance evaluation
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Electrode consistency assessment
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Material / electrode surface-treatment process optimization
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Battery performance prediction
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Production process improvement
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Research & development(R&D)
3. Capillary Wetting System: EWS Series – Simulation & electrode uniformity
Key Features:
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Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
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Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
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The greater the compacticion of the electrode, the lower the porosity, resulting in poorer electrolyte wetting.
4. Height Wetting System: CHT Series – Electrode uniformity & process stability
4.1 Innovative Solution
The CHT-2000 Pro electrode electrolyte wetting testing solution is an optimized and enhanced version of the existing
CHT-2000 system. Upgrades to the light source and detection unit have delivered a substantial improvement in
measurement accuracy. Byinnovatively combining a multi-color light source with Al-powered detection, the system offers
a greater adaptability to a wider range of samples types. Furthermore, the integration of an automatic sampler greatly
increases testing throughput and minimizes manualintervention.
4.2 Key Features
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Equipped with a high-precision CCD camera and a multi-color ring light source.
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Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
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Applicable samples: cathode, anode, and composite separator.
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The integration of Al-based detection backed by a large sample database further enhances test accuracy.
The electrode sheet ivertically immersed in an electrolyte bath. As the electrolyte spreads upward along the electrode surface, a high-precision vision system captures the wetting line height and correlates it with time to calculate the wetting coefficient K.
4.3 Key Software Features
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Offering simple operation with intuitive display of test samples and test modes, thereby streamlining the testing work-flow.
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Recording the relationship between wetting-line height and time in real time, and saving images at key stages as
required. -
Displaying the slope of the h-√t curve, i.e., dh/dt.
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Enabling retrieval and display of historical test data, as well as export of h-√t curves.
5. Weight Wetting System: ETS Series
5.1 ETS-1000 – Evaluate Jelly Roll(JR) Wetting Time for Dry Cells
Key Features:
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Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
- Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
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Applicable samples: Anode electrodes/Jelly Roll(JR) cells
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Supports simultaneous testing of three parallel samples, demonstrating good consistency in electrolyte wetting.
6. Wettability Jelly Roll(JR) Gravimetric Tester: GDT2000
6.1 Innovative Solution
The GDT-2000 was developed specifically for evaluating the electrolyte weting performance of lithium-ion battery jelly
rolls. Compared with traditional methods that rely on manual operation and intermittent recording, this equipment
substantially improves the consistency and repeatability of the testing process.
The automated lifting platform, integrated with real-time weighing, reduces the influence of operator variability on test results, while the constant-liquid-level design effectively suppresses systematic errors caused by buoyancy fluctuations, allowing the mass-time curve to more accurately reflect the intrinsic wetting behavior of the jelly roll.
Through automation and standardized control, the GDT-2000 delivers more stable and reliable data for comparing wetting performance across different batches, material systems, and process conditions, enhancing the comparability of test results and providing a higher-quality experimenta basis for process optimization and product development.
6.2 Analysis Method
The jelly roll is immersedvertically in an electrolyte bath, with the electrolyte wetting it upward from the bottom. A high-precision non-contact liquid-level sensor continuosly monitors the electrolyte level in the bath, while a weighing system records the real-timemass gain of the jelly roll.
6.3 Upgraded Technical Features
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Liquid-Level Control System: An electrolyte bath liquid-level control system (syringe pump + height sensor) reduces
inter-group systematic error caused by liquid-level fluctuations. -
Pressure-Applied Testing: A surface-pressure fixture (pressure range: 0-0.4 MPa) with a pressure-film detection system is added.
Applications
1. Capillary Wetting System-EWS Series
- Four different compaction densities of electrodes: 1 (1.35 g/cm³) < 2 (1.5 g/cm³) < 3 (1.6 g/cm³) < 4 (1.65 g/cm³)
- The greater the density of the electrode, the lower the porosity and the worse the electrolyte wettability.
2. Weight Wetting System-ETS Series
- Trimming three sets of anode electrode from the same batch (65*70mm)
3. Height Wetting System-CHT Series
3.1 Wetting performance testing of notched anode electrode sheets, with the resultsshown below:
3.2 Wetting performance testing of separator-composite cathode electrode sheets, with the results shown below:
4. Jelly Roll Wettability Gravimetric Tester-GDT2000
4.1 The wetting curves obtained by applying 0-0.2 MPa of external pressure to the jellyroll using a fixture are shown below:
Video
Specifications
Capillary Wetting System-EWS Series
| Model | EWS1100 |
|---|---|
| Pressure control range | 0~500g |
| Pressure resolution / Accuracy | 0.01g / ±0.3%F.S |
| Single-pixel precision | 10μm |
| Liquid absorption capacity | 2μL |
| Electrode dimensions | 29*29mm |
Weight Wetting System-ETS Series
| Model | ETS1100 |
|---|---|
| Balance capacity | 0~220g |
| Balance precision | ±0.1mg |
| Electrode size | 65*70mm |
Height Wetting System-CHT Series
| Model | CHT-2000pro |
|---|---|
| Equipment Dimensions | Customizable to Sample Requirements |
| Test Time | 0 ~ 20 min |
| Pixel Accuracy | 100 μm |
| Electrode Size | 70 × 40 mm |
| Sample Chamber Capacity | 10 Samples |
Jelly Roll Wettability Gravimetric Tester-GDT2000
| Model | GDT-2000 |
|---|---|
| Equipment Dimensions | Customizable to Sample Specifications |
| Test Time | 0 ~ 48 h |
| Weighing Accuracy | 10 mg |
| Replenishment Rate | 0 – 10 mL/s |
| Liquid-Level Control Accuracy | 1 mL |


























